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Why Are More Customers Requesting the “Cladding & Welding Method”

 2025-12-03 | View:21

More and more customers from the power industry, grounding systems, telecommunications, and engineering projects are specifically requesting that copper-clad steel conductors be produced using the Cladding & Welding Process.


So, why is this manufacturing method becoming the preferred choice?


Here are the key reasons:

1. Strong Copper-to-Steel Bonding – Less Risk of Delamination


The cladding & welding method uses mechanical wrapping combined with continuous welding, ensuring the copper layer is tightly bonded to the steel core. This significantly reduces the chance of peeling, cracking, or delamination, even under long-term use, vibration, or bending.

2. More Uniform Copper Layer – Easier to Meet Engineering Specifications


This process helps maintain a consistent copper thickness across the entire conductor, minimizing weak spots and improving overall performance. It also makes it easier to comply with various international engineering standards.

copper clad steel wire

3. Better for Outdoor and Harsh Environments


The welded copper layer forms a denser structure, enhancing corrosion resistance. This makes CCS products manufactured with this method more suitable for grounding systems, power lines, high-moisture areas, and coastal or high-salt environments.

4. Meets More International Procurement Requirements


Many overseas projects, engineering consultants, and electrical contractors consider the cladding & welding process as the preferred method for CCS products. This gives manufacturers a stronger advantage in exports and international bidding.

5. Flexible for Customized Production


Production lines using this method can more easily control final dimensions, allowing customization based on customer needs:

  • Conductor diameter

  • Stranding structure

  • Copper ratio

  • Packaging options

Whether for large engineering procurement or distributor stock preparation, CCS wire products made with the cladding & welding method offer stronger competitiveness.


Tel:0086-519-86576650

Tel:0086-519-86576650

Email: ccs1@czclad.com

ADD: No.102 Huafeng Road, Economic Development Zone, Jintan District, Changzhou, Jiangsu, China

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